Dude. Finally im making some progress with this. i have had that same rattle for about 3 years now... it s just really annoying and makes my car sound like a piece and its not. i took it in to get looked at and they told me it was a baffle inside to catalytic converter. WRONG! i didn't think so, so before i spent the $500 on a new one i ordered a straight hollow test pipe and put that on in place of the cat. still heard that f&$^ 'n rattle. i took all heat sheilds off that i can get to. the cat sheild, the other one next to it, the front header sheild. couldn't get to the one behind the headers but have wiggled it and everything while the engine was running at 3,000 rpm and its very snug, no vibration there. sounds like it might be the down pipe or right out of the exhaust manifold at the gasket. if you figure it out before i do please let me know. im gonna try to get a sound clip on here for you guys to listen to. i'm pretty sure this is what VTECKING is hearing too. thanks for the help.